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This activity introduces students to the world of nanoscience through the creation of an origami model of the C60 fullerene, also known as the “buckyball.” The molecule consists of 60 carbon atoms arranged in a geometry that also appears in soccer balls, fly’s eyes, geodesic domes, and some viruses: a spherical cage made of 20 hexagons and 12 pentagons. By folding paper according to a guided origami sequence, students will build their own buckyball model and explore how simple geometric transformations can give rise to complex molecular structures.
The activity encourages learning through hands-on creation, visualisation, and analogy, while also introducing an artistic dimension through the elegance of paper folding. As they work, students gain an appreciation of how geometry and symmetry underpin both natural and man-made structures. Teachers can guide discussion on how carbon atoms connect, why this particular structure is stable, and where such molecules are found: from laboratories on Earth to distant nebulae in outer space.
Beyond the model itself, the project connects science at different scales. The nanometer size of C60 can be compared to everyday objects, helping students grasp the concept of scale in science. Background is provided on the discovery of fullerenes, their applications in technology and medicine, and their surprising role in astronomy.
This activity has been developed as part of the NanoSpace COST Action.
For each Origami you will need:
Carbon atoms are the most versatile atoms in the Universe. Each carbon can bond to 4 other atoms building complex shapes of rings, tubes, and large 3D molecules. This way it's able to make structures like DNA and proteins and is thus the very basis of life as we know it on Earth.
One of the shapes carbon can make is a Fullerene. Fullerenes are a special family of carbon molecules where the atoms form hollow cages. The most famous member is C60, also called Buckminsterfullerene or the buckyball. It is made of 60 carbon atoms arranged in a pattern of 20 hexagons and 12 pentagons, the same geometry as a football (soccer ball). This structure is called a truncated icosahedron, one of the Archimedean solids, meaning they are special 3D shapes made by fitting together regular polygons, like triangles, squares, pentagons, and hexagons, in a neat repeating way.
Image: a representation of the Buckminsterfullerene, a football like structure build out of a pattern of 20 hexagons and 12 pentagons. It’s also called a BuckyBall. Credits: NanoSpace COST Action
C60 is minuscule, only about 1 nanometre across, a billionth of a meter. To put this in perspective, a human hair is about 80,000 nanometres thick. If you could fill a normal football with C60 molecules, you could fit around 7 × 10²⁴ buckyballs inside.
The discovery of C60 in 1985 by Curl, Kroto, and Smalley was a major scientific breakthrough that earned them the Nobel Prize in Chemistry. Later, in 2010, astronomers found C60 in space, in planetary nebulae and interstellar clouds. This confirmed that such complex carbon molecules are not just laboratory curiosities but part of cosmic chemistry.
Image: footballs are built up out of flat shapes of hexagons (6 angles) and pentagons (5 angles). Credits: NanoSpace COST Action
C60 is important because it connects geometry, chemistry, and astronomy. Its structure helps students see how simple shapes (hexagons and pentagons) can build complex forms at microscopic scales invisible to the naked eye. Its chemistry shows how carbon can create a variety of strong molecules. Furthermore, its detection in space demonstrates how life’s building blocks might be widespread in the universe.
Image: In nature we see these patterns in different places: on the left, in a fly’s eye and on the right, a dome shaped object. Credits: NanoSpace COST Action
What is Origami?
In this activity, students recreate the buckyball structure using origami units. Unlike the flat, foldable model (see activity "Microscopic Moleclar Footballs" ), the origami method allows to physically assemble the ball by locking together folded paper modules, mirroring how atoms join together. This hands-on process highlights the link between symmetry, stability, and beauty in molecular structures, and shows how art and science come together.
The Buckyball will be modelled with a special type of modular origami interlocking Pentagon-Hexagon Zig-Zag Units (PHiZZ). The units are sometimes described as ‘origami Lego’ because many simple pieces lock together to form a strong whole. The fold is forgiving, it does not need to be perfectly accurate, yet the finished ball is very stable. Interestingly, the unit also has a mirror-image version (chiral), which cannot connect with its opposite, a property it shares with many real molecules.with the help of these units you build a molecule build of 12 pentagons and 20 hexagons, just as a football. Remember that each pentagon is surrounded by 5 hexagons.
Further reading about Origami (material by Tom Hull):
If you want to know more about Fullerene:
Before the activity
Part 1: Introducing the Buckyball
Part 2. Folding a PHiZZ unit (5 minutes per unit, faster once learned)Each student should fold at least a few units, so the work can be shared.
(Tip: Show the first folds slowly, then let the students repeat. After 3-4 units, most will understand the pattern.)
Image: the steps to create the PHiZZ unit. Credits: NanoSpace COST Action
Part 3. Assembling the buckyball (30–60 minutes)
For a full C60 buckyball, you need 90 units (one for each edge of the truncated icosahedron).For a simpler version (like a dodecahedron), you only need 30 units which is a good option for younger students or classes with less time.
Image: how to assemble the origami. Credits: NanoSpace COST Action
Part 4. Reflection and discussion (10 minutes)
Image: the origami Bulkyball finished. Credits: NanoSpace COST Action
Depending on the age and capacities of the students you can ask them the following questions:
Level Easy :
Level Intermediate (requires more insight):
https://www.jpl.nasa.gov/news/nasa-telescope-finds-elusive-buckyballs-in-space-for-first-time/